Wire EDM

South Bend Form Tool has invested in three EDM (Electrical Discharge Machining) machines to produce very precise parts to meet the requirements of our customers.

One of our machines is the Sodick 320, which uses Sodick's linear motor technology providing instantaneous servo time, which maximizes cutting efficiency and accuracy. Since there are no ball screws or couplings, backlash is totally eliminated. This provides several advantages, including improved positioning and cutting accuracy, while providing smooth and vibration-free table movement.

The EDM process is an electrothermal process in which a thin metal single-strand wire (electrode), in conjunction with deionized water (used to conduct electricity), allows the wire to cut through any hard conductive materials by the use of heat from electrical sparks that can easily machine complex parts and precision components. Depending upon the material thickness and makeup, the angle of cut can be made up to 30 degrees off the vertical axis.

Our full service capabilities ensure the shortest delivery schedule possible.

We have the ability to receive and work with AutoCAD and SurfCam drawings.  We are also fully capable of receiving other source software such as Catia and converting them over to DWG or DXF files to be used on the production floor.

This process of file conversion allows our machine operators to program any of their CNC machining centers to produce the most elaborate parts in the shortest possible time.

To get started click here to request a quote.
 

   

 

SpecificationsIndustries ServedMaterials Machined (but not limited to):Certifications


Specifications:

Sodick 320 Mark Ex Wire EDM Sodick 320 Mark Ex Control Specifications:
Submerged Table
Table Travel 12.5" X and 8.0" Y axis
Z axis travel -.02" to 7.08"
U, V travel 3.1" x 3.1"
wire diameter .012" – .006"
max workpiece size 31" x 22" x 8"
Cincinnati-Elox Ram EDM Cincinnati-Elox Ram EDM Specifications:
100 amp power supply
10" x 18" x 14" capacity

 


Industries Served:

Aerospace Industry & Ground Support Tooling Customers: Airbus
Alaska Airlines
Asiana Airlines
B.F. Goodrich Aerospace
Boeing Aerospace Services
CEL Aerospace Test Equipment
Delta Aviation
DFAS-Columbus, OH
Egypt Air
GE
Honeywell Ground Support
Honeywell International
Lockheed Aircraft
Pratt Whitney
Rolls Royce Engines System
Saudi Arabian Airlines
Singapore Precision
U.S. Air Force
U.S. Army
Health Care & Medical Industry Customers: Bayer Corporation
Heraeus Kulzer Inc
Midwest Orthotics
Siemens Medical Solutions Diag
Zimmer Inc
Automotive Industry Customers: Bosch Braking Systems
Federal Mogul
Modineer
General Industry Customers: Caterpillar
Coast Distribution Inc
EPE Technology
Forest River (Marine Div)
Kobelco Compressors of America
Meijer Stores
Mossberg & Company Printing
Onan of Indiana
South Bend Community School System
University of Notre Dame

 


Materials Machined (but not limited to):

Steel A2 thru A6
O1 thru 06
D2
W1
S1 thru S7
4130 thru 4350
1010 thru 1145
8620
9310
H13
M1
P20
Stainless Steel 303 thru 347
410 thru 440F
15-5ph
17-4ph
18-8ph
Nitronic 60
Greek Ascoloy
20Cb-3
High Temperature Alloys Waspaloy
Inconel
Hasteloy
Hasteloy X
A286
Stellite
Titanium
Other Materials G10
Garolite
Brass
Amco Bronze
Bronze
Copper
Aluminum all types
Carbide